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CSD Filling Production Line

CSD Filling Production Line

Carbonated beverage filling production line is composed of four parts: material system, bottle blowing system, mixing and mixing system, filling and packaging system. Production capacity can be reached 2000-24000BPH.

1.This kind of complete set of drink filling machine combines washing,filling and rotary capping functions in one unit,is a fully automatic and high efficiency liquid packing equipment.


2.It is suitable for packing carbonated soft drink ,beverage containing gas. Its performance is as following all parts,for instance, filling valve, which directly contact medium are made of stainless steel or harmless material. So it conforms to the requirements of Food sanitation. Sealing parts are made of heat-proofing rubber from JST company, in order to meet the technique requirements of users to sterilization at high temperature.


3.filling machine ,using programmable controller to realize fully automatic control from bottles entering to finishing packing, Using transducer as speed regulator from JST company, so the user can regulate the machine easily to suit different power requirements, Adopting equal pressure filling principle and current spring valves in order to assure beverage quality, Using advanced magnetic coupler to regulate cap-screwing torque, in order to assure capping quality

bottle blowing machine
Water treatment
Carbonated drink mixing
Filling
OPP labeling
Conveyor
Packing
01
bottle blowing machine
Blowing
1
Blowing 0.5-1.5 PET common bottle.
2
Durable PLC micro computer controlling system controls time can be accurate to 0.01 seconds.
3
Production capacity can be reached 800-24000BPH.

linear blow molding machine is a high speed automatic PET blower designed and developed with the most advanced bottle blowing technology at present, the advantages of which can be described as speedy, stable, simple, general purposed and environmental safe. It is mainly applicable in blow molding cold filling and mesothermal filling PET containers for drinking water, beverage, food, daily chemical products, etc. The machine yields abundantly with high efficiency. The capacity of each cavity has been increased to 1750~1500bph from original 1000bph when the bottle size is equal to or less than 0.6L respectively, which can meet the high-end customer's requirements. Equipped with preform auto loading system, the machine works fully automatically with consistent performance and high speed, without any operator's interference during the whole processes. Accordingly, chance of contamination can be reduced manifestly, which assures the quality of products.

bottle blowing machine
ltemsUnitModel
RiBo-12CR600RiBo-10CR600RiBo-8CR600RiBo-12CR600RiBo-12CR600RiBo-12CR600
Molding SpecMolding Specmm898989898989
Molding Specmm898989898989
Molding Specmm898989898989
Molding SpecMolding Specmm898989898989
Molding Specmm898989898989
Molding Specmm898989898989
bottle blowing machine

R series linear full electric PET bottle blow molding machine is a high speed automatic PET blower designed and developed with the most advanced bottle blowing technology at present, the advantages of which can be described as speedy, stable, simple, general purposed and environmental safe. It is mainly applicable in blow molding PET containers for water, beverage, juice, etc. The machine yields abundantly with high efficiency. The capacity of each cavity has been increased to 2250bph when the bottle size is equal to or less than 0.55L respectively, which can meet the high-end customer's requirements. Equipped with preform auto loading system, the machine works fully automatically with consistent performance and high speed, without any operator's interference during the whole processes. Accordingly, chance of contamination can be reduced manifestly, which assures the quality of products.


ltemsUnitModel
RiBo-12CR600RiBo-10CR600RiBo-8CR600RiBo-12CR600RiBo-12CR600RiBo-12CR600
Molding SpecMolding Specmm898989898989
Molding Specmm898989898989
Molding Specmm898989898989
Molding SpecMolding Specmm898989898989
Molding Specmm898989898989
Molding Specmm898989898989

Technological process

02
Water Treatment

Water quality guarantee is to ensure product quality, through the above process of water treatment equipment for raw water after treatment can achieve China's national drink mineral water standard, the whole process of water treatment for the customer water through the booster pump pumping into the stainless steel material of the original water tank, the original water tank water again this after booster pump to enhance the water pressure into the quartz sand filter, quartz sand filter, the main effect of sodium ion exchanger is effective to remove the impurity in the raw water and sediments, clear water, after the end of this process through a pipe (can is stainless steel, PVC pipe) into the activated carbon filter, the process is the key, Activated carbon can effectively remove the peculiar smell in the water. The precision filter at the back and the hollow fiber filter are the principles of membrane filtration. In this process, the non-beneficial components in the water can be effectively removed. The water treatment line is made of 304 stainless steel, and the electrical appliances, pumps and motors are all provided by domestic and foreign quality suppliers with high cost performance.


Water Treatment
Water Treatment
Water Treatment

Technological process

Technological process

All the valves, pipeline will be with stainless steel SUS304 or SUS316L, with compact structure.

All the valves, pipeline will be with stainless steel SUS304 or SUS316L, with compact structure.
03
Carbonated drink mixing

Usage characteristic

QHS series drink mixer is designed and made for improving the proportion of water , syrup and carbon dioxide . It adopts foreign advanced technology --static mixer ti lighten water layer , increase carbonizing time , assure mixing result and deoxying . It adopts high-quality water pump and SEIMENS electrical equipment and other parts to form complete automatic control system . It has coordinating action , beautiful appearance , convenient washing , high automatic level and other advantages . It is suitable for mixing all kinds of drink , such as soda water , cola and other soft drink .

04
Filling
Filling
01
Inside the three-in-oneunit, threepro cesses ofbottle washing, fillingand sealing are completed at one time.
02
The bottle Production capacity
can be reached 2000-30000BPH.
03
we supply three types suitable for cans, plastic bottles and glass bottles.
Application

Cola,carbonated water , soda water , etc .

Technical characteristics

    It adopts technology of air conveyor direct connect with bottle infeed starwheel to instead of screw and conveyor.it is easier and more simple to change over bottle size. Adopt neck handling technology to convey bottles.there is no need to adjust the height of equipment and only need to change some spare parts.

    By 3-in-1 monoblock ,the bottle goes through washing,filling and capping with little abrasion,and the transferring is stable,bottle changing is easier. Specially designed stainless steel bottle gripper dose not contact the thread parts of the bottle neck,avoiding the second contamination. Pressure liquid carousel.High speed and mass flow filling valve ensures the high filling speed and exact fluid level.parts contacting liquid are all made of excellent stainless steel or food grade engineering plastic.the electric system is from international brand and achieves the national food hygienic standard.the bottle-out starwheel is helical structure.while changing over bottle size. It is no need to adjust bottle-out conveyor height.

Production capacity can be reached 2000-24000BPH.

ModelDCGF14-12-5DCGF16-16-6DCGF16-16-6DCGF16-16-6DCGF16-16-6DCGF16-16-6
生产能力(瓶/时)200020002000200020002000

Production 

capacity(b/h)

Suitable bottle shapecircular or square
Bottle diameter(mm)Φ50-Φ95
Bottle height(mm)150-310
Washing mediumaseptic water
Total power(kw)33.53.52.53.53.5
Weight(kg)220022002200220022002200

Overall dimensions

(mm)

2050*1550*22002400*1750*22002050*1550*22002050*1550*22002400*1750*22002050*1550*2200

Spray cooling machine

1. Equipment rack is full stainless steel, the overall structure is compact, and health appearance.

2. High quality stainless steel mesh belt chain plate, can be long-term work under the high temperature of 100 ℃.

3. Solid cone wide-angle spray nozzle, the flow distribution uniformly stable, constant temperature field.

4. A variety of comprehensive utilization of heat energy recovery technology, energy saving, environmental protection.

5. Pt100 temperature sensor, measurement accuracy is high, up to + / - 0.5 ℃.

6. The combined process, reasonable process, can handle a variety of materials.

7. Sterilization temperature PLC touch screen control was produced by Germany Siemens company.

8. Frequency conversion control, total processing time can be adjusted according to the production process

9. Providing heat distribution testing services for users, the use of expert system, online monitoring the temperature
change in the process of production.

05
OPP labeling
OPP labeling
PVC labeling

Shrink sleeve labeling machine has the function of bottle carrying, bottle separation, label sleeving and label shrinking and it is pursuing high speed, exact location fewer worker and perfect packaging. It can apply to food and beverage industry and has the function of beauty and easily maintain. Synchronized transmission, any change of transmission belt will be finished quickly. Compared to the type of traditional multilayer whose change and maintain need more than six hours, its maintenance is easy and maintain is simple, so it doesn’t influence production. Unit cutter head plane design in China which apply to the container diameter of 30mm—130mm.you never need to change or debug it. It also has unique light touch human-machine screen, that means, auto search original location as well as safety and convenience which is ahead of other congener products.

06
Conveyor

Conveyor

Belt conveyor used for complete plant bottle and cans transferring. can be customzied accroding to clients' detailed request and plant design. We provide different types of conveyors, corners, several rolls, rollling conveyors, etc.

Conveyor
07
Packing
Packing

1.Classic shape, beautiful, novel structure, unique, easy operation and maintenance. The use of pneumatic expansion support film roll, electronic sensor film delivery, sending film stable, fast and convenient for membrane.
2.Unique threat shaking bottle can make the product smooth separation, avoiding the phenomenon of squeeze bottle.
3.Feeding conveyor and host length is 1.6 meters longer than other company, is conducive to the sorting of the bottles, effectively increasing the number of membrane rods to reduce the transmission line speed and increase the tolerance of equipment performance.
4.Shrink chamber using a unique circular air supply technology to achieve multi-directional air flow control technology, adjustable wind speed, adjustable outlet position, greatly improving the shrinking effect.
5.Shrinkage chamber using the newly developed open structure outside to facilitate maintenance; thick insulation layer, energy-saving effect, high temperature control accuracy.

01

Man-machine interface: B & R LCD color screen, user-friendly interface, parameter setting fast.

02

Electrical Configuration: More than 90% of the whole electrical components are imported high-quality brands. After 10 years of optimal configuration, it is stable and reliable.

03

The machine adopts energy-saving technology design, saving 30% power loss, low-carbon, environmental protection.

CSD Filling Line Characteristics

Washing part

The rotary wheel is a fully SUS304 stainless steel welded structure.

The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SS304 stainless steel, this bottle clamp is hygienic and durable.

The high efficiency atomizing spray nozzle installed on bottle clamp incorporating technology from Spaying Systems Co. Ltd., is capable of cleaning any part of bottle inner wall, and also saves rinsing water.

The rinse is driven by driving system positioned inside machine frame via gear transmission.

Filling part

The filler is designed and manufactured with application of Italy technology, providing hardware guarantee for securing product quality and reducing loss.

Rotary wheel are fully made of stainless steel SS304.

Filling valves are designed and manufactured with German technology, made of SS304, featuring high filling accuracy and high filling speed.

Bottles are raised and lowered by cam controlled lifting cylinder. Valve opening mechanism is actuated by air cylinder.

Hydraulic pump is float-ball controlled.

Capping part

The capper is most precise part in 3 in 1 filling machine, because the quality of machine is important to running credibility and product quality. The sealing machine in our company has strongpoint as follows:

The cover track has the device to prevent the reversal cover from passing and pick out the reversal cover. Meanwhile the photoelectric switch can stop the machine automatically when there is no cover on the track, by which it can avoid bottle without cover effectively.

It also has the bottle check-up switch. Together with cylinder on the joint of the cover track and cover lift, they can control the cover flow and stop it in case no bottle to reduce the quantity of cover.

Highly effective acentric way for cap sorting to reduce the abrasion.

It has the check-up device to control the cover lift.

CAN
PET
GLASS

If you want to know more professionad knowledge,contact us,we will provide detailed information

Contact us

bottle design
bottle design
whole line layout
whole line layout
sample project
sample project

Online cap sterilizer

Caps will be washed by ozone water,then dried by sterile air.
Use highly effective sprayer. rinsed clean, save water.
Made of SUS304.

Process time

Ozone water flushing time≥10S,

Clean compressed air drying time≥2S.

6000 BPH 2L carbonated drinks filling production line from DATONG

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